A Madefrigor exclusive
Perfect thermo-hygrometric control
When it comes to refrigeration for the food industry, Madefrigor has always been a trailblazer, offering innovative solutions such as the Vertical Air System, a revolutionary and exclusive system created by our company to offer complete thermo-hygrometric control over the cheese ripening process. Environmental humidity and temperature are known to influence the development of the Parmesan crust, making the surface of the product more impermeable to water and therefore less sensitive to evaporation. This helps to maintain specific aw (water activity) conditions inside the cheese.
Madefrigor’s Vertical Air System has allowed our customers to overcome issues related to thermo-hygrometric control. Using the vertical uprights of the shelving to transport the air, we are able to introduce a slight airflow and ensure constant control over the thermo-hygrometric parameters on each level and section of the shelving thanks to special nozzles.
Madefrigor designs innovative solutions
Overcoming thermal stratification
Grana and Parmesan ripening rooms are often over 8 metres tall. Traditional ripening systems are therefore unable to effectively control the thermo-hygrometric parameters in a consistent manner throughout the room: the hot air tends to move upwards while the cold, moist air tends to move downwards. This dangerous phenomenon, known as thermal stratification, is generally combatted by sending high-speed air out of the distribution ducts in the room, even though this not good for the cheese. Thermal stratification can lead to a difference of 4 °C and 10% relative humidity between the top and bottom shelves of cheese. It is therefore logical that the cheese on the lower shelves will be different from the cheese on the top shelves by the end of the ripening cycle, which lasts an average of 18 months for Parmesan.
Madefrigor’s Vertical Air System has resolved the thermal stratification issue: each upright is perforated above each wheel; for example, with 22 levels, there will be holes on both sides for 44 nozzles. This allows for air circulation on each level, avoiding thermal stratification and ensuring a correct ripening process, which is perfectly balanced and equal across all the wheels on every level.
The Madefrigor/CTM headquarters are located in Rovello Porro (Como), there is also a Madefrigor/CTM operational headquarters in Brugine (PD).
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